The client's plant ran on tribal knowledge and end-of-shift paperwork. When something slipped, no one could see it until it was already a problem.
The question was whether the day-to-day state of operations could be made visible in real time — and whether the manual reporting grind could be removed entirely.
- 01
Instrument the floor
Foundry pulls live signals from existing line systems and sensors into a single operational data layer — no rip-and-replace.
- 02
Surface the state
A real-time dashboard and internal tools give supervisors a clear, shared view of throughput, exceptions and bottlenecks as they happen.
- 03
Predict, don't react
Models flag the conditions that precede downtime, so maintenance is scheduled before a line stops rather than after.
Supervisors gained a live view of the floor and a marked reduction in unplanned downtime.
Hours of manual end-of-shift reporting were replaced by dashboards that are always current.
- Real-time dashboard
- Operational data layer
- Predictive maintenance